How To Cut And Seal A Door Between Box And Cab On Truck
How to Choose the Right Rubber Boot Seal
You can buy rubber boot material for your special project. This seal is manufactured from robust EPDM synthetic rubber compound and contains a flexible spring steel clip for affixing to any flange. This material is available by the foot. To find how much you need measure the distance around your cab opening. You get 3 choices of rubber to apply for sealing your cabs together.
Tips for Getting the Right Fit
To specify how much you want measure the distance around your cab opening. It is imperative that both openings are exactly the same size. Make sure to measure the opening before ordering. Every installation is different.
Why EPDM Rubber Is the Best Choice for Long-Lasting Seals
The EPDM rubber seal is engineered to withstand rugged conditions such as sunlight. It's suitable for both off-grid builds. Compared to standard seals, this material retains flexibility. It's a smart investment for anyone looking to enhance their truck cab connection with a dependable sealing solution.
How To Cut And Seal A Door Between Box And Cab On Truck Features and Benefits
| Feature | Benefit | Use Case |
|---|---|---|
| Made in the USA | High manufacturing standards and local support | Ideal for buyers who value American-made products |
| Multi-Vehicle Fit | Works on trucks, vans, semi cabs, and custom enclosures | Versatile for commercial and recreational conversions |
| Flexible Bellows Design | Absorbs vibration and road movement without cracking | Great for off-road and long-haul driving |
Order Form
To begin your order just enter the total amount of feet of boot material you need in the appropriate box next to the item you want to order below. Check your entries then click on the "Order Now " button.
Accordion Boot - Part Number 541
The accordion boot is designed for cabs where you take out the truck window. This product works best with fiberglass shells that are 1/8" to 3/16" thick. Please note that both openings must be exactly the same size for this boot to fit properly.
$8.95 per foot
In Stock
Order 541
- Enter the total amount of feet of boot material you need in the text box
- Check your entries, then click on the "Order Now" button.
Compression Boot - Part Number 540
Use this seal when you leave the rear slider window in the truck. This product works best with fiberglass shells that are 1/8" to 3/16" thick. You will also use this boot if the opening in the fiberglass shell is much larger than the opening in your truck.
$7.95 per foot
In Stock
Order 540
- Enter the total amount of feet of boot material you need in the text box
- Check your entries, then click on the "Order Now" button.
Extra Wide Accordion Boot - Part Number 543
The extra wide accordion boot is designed applications where you have a large gap between the space you want to seal. This product works best with fiberglass shells or sheet metal flange that are 1/8" to 3/16" thick. Both openings must be exactly the same size for this boot to fit properly.
$11.50 per foot
In Stock
Order 543
- Enter the total amount of feet of boot material you need in the text box
- Check your entries, then click on the "Order Now" button.
Accordion Boot - Ultra Wide 10" Part Number 544
The Ultra Wide 10 Inch accordion boot is designed for very wide gaps between cabs.. This product works best with fiberglass shells that are 1/8" to 3/16" thick. Please note that both openings must be exactly the same size for this boot to fit properly.
$13.90 per foot
In Stock
Order 544
- Enter the total amount of feet of boot material you need in the text box
- Check your entries, then click on the "Order Now" button.
Accordion Boot 15 - Part Number 546
The Accordion Boot 15 is designed applications where you have a large gap between the space you want to seal. This product works best with fiberglass shells or sheet metal flange that are 1/8" to 3/16" thick. Both openings must be exactly the same size for this boot to fit properly.
$16.50 per foot
In Stock
Order 546
- Enter the total amount of feet of boot material you need in the text box
- Check your entries, then click on the "Order Now" button.
Compression Bulb Seal - Part Number 545
Use this seal when you leave the rear slider window in the truck. This product works best with fiberglass shells that are 1/8" to 3/16" thick. You will also use this boot if the opening in the fiberglass shell is much larger than the opening in your truck.
$7.95 per foot
In Stock
Order 545
- Enter the total amount of feet of boot material you need in the text box
- Check your entries, then click on the "Order Now" button.
Frequently Asked Questions
- Can I custom trim a how to cut and seal a door between box and cab on truck to fit my setup?
You can trim the length to fit your application, but altering the shape, corners, or embedded clip area is not recommended.
- Does the how to cut and seal a door between box and cab on truck allow for movement between the truck and camper?
Yes, the accordion-style folds are designed to flex, allowing for some movement and vibration without breaking the seal.
- I have a fiber glass camper shell. I want access to my camper shell from inside my cab but I don't want to lose heat and have a weatherproof seal. Will this product provide the right solution?
The accordion boot creates an air-tight and weather tight seal between the cabs. It does not provide any insulation. However, heat loss in minimize by the air-tight seal.