How To Make Your Own Accordion Boot
How to Choose the Right Rubber Boot Seal
You can buy rubber boot material for your special project. This seal is manufactured from robust EPDM synthetic rubber compound and contains a bendable spring steel clip for attaching to any flange. This material is available by the foot. To determine how much you require measure the distance around your cab opening. You have 3 choices of rubber to employ for waterproofing your cabs together.
Quick and Easy Installation
Installing this rubber boot is user-friendly and can be done with few tools. Just snap the seal tightly onto the rim of the window or pass through opening. This creates a watertight connection between the two units. Regardless of whether you're camping, this seal prevents moisture and maintains interior comfort during your journey.
Universal Fit: Compatible Rubber Seals for Trucks and Rigs
This rubber boot seal is widely used in cab pass-through conversions. It's suitable for most full-size trucks. Whether you're retrofitting a camper shell or building a custom rig, this seal offers universal fitment and dependable performance for your cab connection project.
How To Make Your Own Accordion Boot Features and Benefits
| Feature | Benefit | Use Case |
|---|---|---|
| Supports Walk-Through Conversions | Lets you convert separate spaces into one continuous interior | Used in van builds, campers, and custom sleeper cabs |
| Urethane Adhesive Compatible | Allows permanent seal when needed for high-stress areas | Used in high-vibration or heavy-use applications |
| Easy DIY Installation | Simple to install with basic tools | Weekend warrior friendly; ideal for personal projects |
Order Form
To begin your order just enter the total amount of feet of boot material you need in the appropriate box next to the item you want to order below. Check your entries then click on the "Order Now " button.
Accordion Boot - Part Number 541
The accordion boot is designed for cabs where you take out the truck window. This product works best with fiberglass shells that are 1/8" to 3/16" thick. Please note that both openings must be exactly the same size for this boot to fit properly.
$8.95 per foot
In Stock
Order 541
- Enter the total amount of feet of boot material you need in the text box
- Check your entries, then click on the "Order Now" button.
Compression Boot - Part Number 540
Use this seal when you leave the rear slider window in the truck. This product works best with fiberglass shells that are 1/8" to 3/16" thick. You will also use this boot if the opening in the fiberglass shell is much larger than the opening in your truck.
$7.95 per foot
In Stock
Order 540
- Enter the total amount of feet of boot material you need in the text box
- Check your entries, then click on the "Order Now" button.
Extra Wide Accordion Boot - Part Number 543
The extra wide accordion boot is designed applications where you have a large gap between the space you want to seal. This product works best with fiberglass shells or sheet metal flange that are 1/8" to 3/16" thick. Both openings must be exactly the same size for this boot to fit properly.
$11.50 per foot
In Stock
Order 543
- Enter the total amount of feet of boot material you need in the text box
- Check your entries, then click on the "Order Now" button.
Accordion Boot - Ultra Wide 10" Part Number 544
The Ultra Wide 10 Inch accordion boot is designed for very wide gaps between cabs.. This product works best with fiberglass shells that are 1/8" to 3/16" thick. Please note that both openings must be exactly the same size for this boot to fit properly.
$13.90 per foot
In Stock
Order 544
- Enter the total amount of feet of boot material you need in the text box
- Check your entries, then click on the "Order Now" button.
Accordion Boot 15 - Part Number 546
The Accordion Boot 15 is designed applications where you have a large gap between the space you want to seal. This product works best with fiberglass shells or sheet metal flange that are 1/8" to 3/16" thick. Both openings must be exactly the same size for this boot to fit properly.
$16.50 per foot
In Stock
Order 546
- Enter the total amount of feet of boot material you need in the text box
- Check your entries, then click on the "Order Now" button.
Compression Bulb Seal - Part Number 545
Use this seal when you leave the rear slider window in the truck. This product works best with fiberglass shells that are 1/8" to 3/16" thick. You will also use this boot if the opening in the fiberglass shell is much larger than the opening in your truck.
$7.95 per foot
In Stock
Order 545
- Enter the total amount of feet of boot material you need in the text box
- Check your entries, then click on the "Order Now" button.
Frequently Asked Questions
- Will a how to make your own accordion boot reduce road noise?
Yes, the air-tight seal created by the how to make your own accordion boot helps block wind noise and some road vibrations between the cab and camper.
- What’s the difference between the flap and bulb compression boot?
The flap version has a straight edge, while the bulb version includes a rounded, softer cushion for enhanced sealing and flexibility.
- Is it suitable for sealing between an airbag mounted truck cab and the body hard mounted to chassis rails on a truck?
As long as there is some sort of flange or wall to install the boot it should work. The thickness of the flange should not exceed 3/16" (4.7625mm) The accordion design allows for independent movement or flex between the cab bodies.