91 Chevy Truck Accordion Boot
How to Choose the Right Rubber Boot Seal
You can get rubber boot material for your special project. This seal is extruded from heavy-duty EPDM synthetic rubber compound and integrates a flexible spring steel clip for fastening to any flange. This material is sold by the foot. To decide how much you require measure the length around your cab opening. You get three options of rubber to make use of for waterproofing your cabs together.
Tips for Getting the Right Fit
To determine how much you need measure the length around your cab opening. It is imperative that both openings are exactly the same size. Make sure to measure the opening before ordering. Every installation is unique.
Universal Fit: Compatible Rubber Seals for Trucks and Rigs
This rubber boot seal is commonly used in truck modifications. It's works with most full-size trucks. Whether you're installing a camper shell or building a bespoke rig, this seal offers flexible fitment and dependable performance for your cab connection project.
91 Chevy Truck Accordion Boot Features and Benefits
| Feature | Benefit | Use Case |
|---|---|---|
| Forgiving Fit | Can accommodate minor mismatches in height and width | Useful for older vehicles or hand-cut openings |
| Weather-Tested Seal | Handles rainstorms without leaks or performance loss | Reliable weather barrier for daily-use trucks or RVs |
| U-Channel Orientation Consistency | Both U-shaped edges face the same way for easier installation | Helps avoid confusion during install, especially for beginners |
Order Form
To begin your order just enter the total amount of feet of boot material you need in the appropriate box next to the item you want to order below. Check your entries then click on the "Order Now " button.
Accordion Boot - Part Number 541
The accordion boot is designed for cabs where you take out the truck window. This product works best with fiberglass shells that are 1/8" to 3/16" thick. Please note that both openings must be exactly the same size for this boot to fit properly.
$8.95 per foot
In Stock
Order 541
- Enter the total amount of feet of boot material you need in the text box
- Check your entries, then click on the "Order Now" button.
Compression Boot - Part Number 540
Use this seal when you leave the rear slider window in the truck. This product works best with fiberglass shells that are 1/8" to 3/16" thick. You will also use this boot if the opening in the fiberglass shell is much larger than the opening in your truck.
$7.95 per foot
In Stock
Order 540
- Enter the total amount of feet of boot material you need in the text box
- Check your entries, then click on the "Order Now" button.
Extra Wide Accordion Boot - Part Number 543
The extra wide accordion boot is designed applications where you have a large gap between the space you want to seal. This product works best with fiberglass shells or sheet metal flange that are 1/8" to 3/16" thick. Both openings must be exactly the same size for this boot to fit properly.
$11.50 per foot
In Stock
Order 543
- Enter the total amount of feet of boot material you need in the text box
- Check your entries, then click on the "Order Now" button.
Accordion Boot - Ultra Wide 10" Part Number 544
The Ultra Wide 10 Inch accordion boot is designed for very wide gaps between cabs.. This product works best with fiberglass shells that are 1/8" to 3/16" thick. Please note that both openings must be exactly the same size for this boot to fit properly.
$13.90 per foot
In Stock
Order 544
- Enter the total amount of feet of boot material you need in the text box
- Check your entries, then click on the "Order Now" button.
Accordion Boot 15 - Part Number 546
The Accordion Boot 15 is designed applications where you have a large gap between the space you want to seal. This product works best with fiberglass shells or sheet metal flange that are 1/8" to 3/16" thick. Both openings must be exactly the same size for this boot to fit properly.
$16.50 per foot
In Stock
Order 546
- Enter the total amount of feet of boot material you need in the text box
- Check your entries, then click on the "Order Now" button.
Compression Bulb Seal - Part Number 545
Use this seal when you leave the rear slider window in the truck. This product works best with fiberglass shells that are 1/8" to 3/16" thick. You will also use this boot if the opening in the fiberglass shell is much larger than the opening in your truck.
$7.95 per foot
In Stock
Order 545
- Enter the total amount of feet of boot material you need in the text box
- Check your entries, then click on the "Order Now" button.
Frequently Asked Questions
- How is the accordion boot installed?
The boot slips into the opening between the truck cab and camper. Use clamps or sealant for a tight, weatherproof connection.
- Do I need glue to install the accordion boot?
The rubber boot does not require glue for installation. It has a spring clip embedded in the rubber. When the boot is placed over a flange, the clip squeezes the rubber securely. The only optional gluing is at the seam using cyanoacrylate (SuperGlue). Avoid petroleum-based adhesives like rubber cement.
- I have a truck that I want to install a camper shell on. The shell has a slider and I will need to remove the rear cab window. Is there a procedure when using a boot that insures a watertight seal?
To insure a water tight seal you should consider the accordion boot. In order to use the accordion boot there are a few condition that need to be met.
- 1) Both opening must be the exact same size
- 2) there must be some sort of thin wall or flange to attach the boot. This can be the fiberglass wall or pinch weld around the window opening.
- 3) Both windows will need to be removed.